Extruded Teflon wires from Tanya Enterprises are the right choice when standard wires simply cannot hold up to the job. Whether it is a high-temperature industrial oven, a chemical processing unit, a precision laboratory instrument, or a motor winding — these wires deliver stable electrical performance without degrading over time. The smooth, extruded Teflon surface also makes routing through tight conduits much easier, and because Teflon is naturally non-stick, pulling wires through panels and cable trays is faster and cleaner than with rubber or PVC-insulated alternatives.
Why use Extruded Teflon Wires:
- Handles high temperatures continuously without softening, cracking, or losing insulation quality
- Resists oils, acids, solvents, and most industrial chemicals — Teflon insulation stays intact even under prolonged exposure
- Smooth extruded surface creates uniform, consistent insulation throughout the full wire length — no thin spots or weak points
- High dielectric strength — delivers safe, reliable performance in demanding high-voltage wiring applications
- Stays flexible even in heat — can be routed through tight spaces and sharp bends without cracking or kinking
- Very long service life — Teflon does not age, harden, or degrade under normal industrial operating conditions
Where Extruded Teflon Wires are used:
- High-temperature heating equipment — industrial ovens, furnaces, kilns, and heating elements where heat exposure is constant
- Motors and transformers — where the wire must withstand continuous internal heat generated by the equipment during operation
- Laboratory and testing instruments — where consistent, low-noise signal transmission is essential for accurate readings
- Aerospace and defence wiring — where weight, heat tolerance, and reliability all need to be met at the same time
- Chemical processing plants — where wires are in regular contact with aggressive solvents, acids, and corrosive substances
- Electronics and control panels — where compact, reliable wiring in tight, high-density spaces is a daily requirement
Certificates
Technical specifications
HAR
HAR certificate No. CA01.00764
Rated voltage
450/750 VAC
Oil resistance
EN 50363-2-1
Short-circuit temperature
200°C
Rated temperature
-50 ÷ 90°C (@ fixed installation), -30 ÷ 90°C ( in dynamic installations )
Minimum bending radius
8D free movement, 6D @ fixed installation
Technical sheet
download
Available types of packaging
Frequently Asked Questions
What are extruded Teflon wires?
Extruded Teflon wires are electrical wires where the Teflon (PTFE) insulation is applied over the conductor using a precision extrusion process. This creates a smooth, uniform coating with consistent thickness throughout the wire length — making them far more reliable than wound or taped Teflon alternatives in demanding environments.
What temperature can extruded Teflon wires handle?
Our extruded Teflon wires are designed to work continuously in temperatures ranging from -60°C to +200°C. In short-circuit conditions, they can handle up to 200°C. This makes them suitable for industrial heating equipment, motor windings, furnaces, and other high-heat setups where standard wires would degrade quickly.
What does "extruded" mean in the context of Teflon wires?
Extrusion is a manufacturing process where the Teflon material is pushed through a die and applied directly over the conductor in a continuous, uniform layer. This is different from taping or wrapping methods. The extruded coating bonds more tightly to the conductor, has no overlapping seams, and provides consistent insulation thickness — resulting in better electrical performance and longer life.
Are extruded Teflon wires the same as PTFE wires?
Yes — Teflon is the brand name for PTFE (Polytetrafluoroethylene), which is a fluoropolymer material developed by DuPont. So extruded Teflon wires and extruded PTFE wires refer to the same product. The material properties are identical — outstanding heat resistance, chemical inertness, and excellent electrical insulation.
Can I order extruded Teflon wires in custom lengths and specifications?
Yes. Tanya Enterprises offers full customization — conductor gauge, insulation wall thickness, wire length, color coding, and packaging type can all be specified. Contact us with your requirement and our team will provide the right product and a competitive quote.
Do your extruded Teflon wires come with certifications?
Yes. Our extruded Teflon wires are certified under RoHS, REACH, HAR, CE, AD8, and Halogen-Free standards. These certifications confirm that the wires meet both Indian and international safety, quality, and environmental compliance requirements.
