Key Benefits of ETFE Insulated Wires
- Very tough outer layer — resists cuts and abrasion without adding unnecessary bulk to the wire
- Lightweight design — helps reduce overall system weight, which matters a lot in EVs and aircraft
- Thin-wall insulation — lets you run more wires in tight spaces without risking heat buildup
- Wide operating temperature range — works reliably from cold storage environments to hot industrial setups
- Chemical resistant — handles fuels, oils, solvents, and most industrial chemicals without degrading over time
- Stays flexible — does not crack or become brittle even after years of use or constant vibration
Where ETFE Insulated Wires Are Used
ETFE insulated wires are the right choice when you need a wire that is both mechanically strong and space-efficient. Here is where they are commonly used:
- Automotive wiring harnesses — handles heat, fuel exposure, and constant vibration in vehicles
- Aerospace and defence systems — lightweight and reliable where every gram and every connection counts
- Industrial machinery — withstands chemicals, moisture, and physical stress in factory environments
- Medical equipment — safe, precise insulation for sensitive electrical systems in healthcare devices
- Oil and gas installations — chemical and heat resistance for some of the harshest working conditions
- LED and lighting systems — thin insulation walls help manage heat in compact, high-density wiring setups
Certificates
Technical specifications
HAR
HAR certificate No. CA01.00764
Rated voltage
450/750 VAC
Oil resistance
EN 50363-2-1
Short-circuit temperature
200°C
Rated temperature
-50 ÷ 90°C (@ fixed installation), -30 ÷ 90°C ( in dynamic installations )
Minimum bending radius
8D free movement, 6D @ fixed installation
Technical sheet
download
Available types of packaging
Frequently Asked Questions
What is an ETFE insulated wire?
ETFE stands for Ethylene Tetrafluoroethylene. It is a tough, lightweight fluoropolymer material used to coat electrical wires. This coating protects the wire from heat, chemicals, and physical damage. ETFE wires are a popular choice in industries where ordinary wires cannot handle the working conditions.
What temperature range can ETFE wires handle?
Our ETFE insulated wires work reliably between -50°C and 150°C. This means they perform well in both cold storage environments and in high-temperature industrial setups — without losing their insulating quality.
Are ETFE wires suitable for automotive and aerospace use?
Yes. ETFE wires are a preferred choice in automotive and aerospace applications because they are light, flexible, and resistant to fuels, oils, and constant vibration. Our wires carry RoHS, REACH, CE, and HAR certifications that meet the standards required in these sectors.
What is the difference between ETFE, FEP, and PFA wires?
All three are types of fluoropolymer insulated wires, but each has different strengths. ETFE is the toughest mechanically and the lightest — making it great for wiring harnesses and tight installations. FEP works well where low friction and clarity are needed. PFA handles slightly higher temperatures and is better for very aggressive chemical environments. The best option depends on your specific application.
Can I order ETFE wires in custom sizes or specifications?
Yes. We offer complete customization — conductor size, insulation thickness, wire length, color coding, and more. Share your requirements with us and our technical team will help you find the right configuration.
Do your ETFE wires come with certifications?
Yes. Our ETFE insulated wires are certified under RoHS, REACH, HAR, CE, AD8, and Halogen-Free standards. These certifications confirm that our products meet both Indian and international safety and quality requirements — so you can buy with confidence.